I've got a 94 Astro EXT AWD. I was having an issue with what I thought was the rear-end knocking as I turned corners. So, I got a bone-yard rear end and planed to do a swap. I got my rear end out, and took the cover off to make sure I had the same gears, and noticed that my rear end looked better than the boneyard one I got. The oil looks clean, and there were no metal shavings or anything in it, and the axle seals aren't leaking at all, and there is very little play at the axles.
So, I'm afraid either it wasn't my rear end making the noise, and it something else, or, the boneyard rear-end I got is in just as bad of shape as mine and will have the same problems if I swap it out. I've had my van for about 3yrs and just started making the noise this summer. the van has about 140k miles on it.
Does anybody have any suggestions before I put either of these rear-ends back in the van and have the same problem?
Oh, its a non-posi, 2.73 rear end as well.
Thanks for any help.