The Blue Beast 2003 AWD Safari

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The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » September 11th 2019, 2:56am

The Blue Beast was found 70miles away on craigslist, a blue 2003 Safari AWD with just under 230,000miles on it.
I figured what the heck, another 3rd gen would be a good investment even if only for parts.
Didn't want to low ball the guy, so I was packing up my tools and put my cardboard away when the guy offered for me to take it at a very reasonable price, so I countered with $50 less and he accepted.

Pros:
It was cheap
Drove all the way home without issue
Engine/transmission runs/shifts well
A/C works
Tires are good
Cheap purchase price
New alternator, new fuel injector spider
Liftgate works
No rust!
Included trailer hitch and ball
Seats in the back look good
Did I mention that it was cheap?

Cons:
Loud growl from the front differential, haven't even bothered looking at it yet probably deserves a steel cased differential in there anyway.
External coolant leak
No communication from EBCM
PS PDL and handle don't work
Drivers side mirror smashed and mostly gone.
Blower doesn't run on high
Rear differential worn.
Front DS&PS seats are worn, recliner handle stripped. Floppy DS armrest.
Parking brake needs adjusting/repair
Paint isn't perfect
Needs a good cleaning


Photos are as it was picked up.
99738997409974299744

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Re: The Blue Beast 2003 AWD Safari

Postby akforceten » September 11th 2019, 3:01am

score!
98638 100250
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Re: The Blue Beast 2003 AWD Safari

Postby jimi_lee » September 12th 2019, 4:16am

Welcome to the board. We like pics.

(I know, sheesh)
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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » September 12th 2019, 4:39am

jimi_lee wrote:Welcome to the board. We like pics.

Thanks, feels good to be here, hope I can be of help ;)

:text-worthless:
Will probably update the first post tomorrow with some pictures. Pictures Added!

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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » September 13th 2019, 10:55pm

Found out today that the CD player doesn't work, so I'm taking it back. ;)

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Re: The Blue Beast 2003 AWD Safari

Postby WinnieVan » September 13th 2019, 11:18pm

Will -- I think you should check this website -- this one guy on here has all sorts of details on how to fix everything about these vans... maybe he has something about fixing the CD player:

https://sites.google.com/site/astrosafa ... owilllinks

:lol:
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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » September 13th 2019, 11:28pm

:rofl:

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Re: The Blue Beast 2003 AWD Safari

Postby Leeann_93 » September 13th 2019, 11:37pm

:rofl:


Will - if you want a CD player that works, I've got one or two here :lol:
'05 Astro AWD vin X
'02 Astro LS AWD vin X
'00 Astro LS AWD - WIP
'99 Safari XLE AWD - broke
'93 AWD EXT vin W - real broke
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Re: The Blue Beast 2003 AWD Safari

Postby WoodButcher » September 14th 2019, 12:00am

Brought a smile to my face, thanks Jimi_Lee :thumbup:

nice van too :thumbup: :thumbup:
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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » September 15th 2019, 2:39am

Leeann_93 wrote:Will - if you want a CD player that works, I've got one or two here :lol:

Thanks for the offer. I have one sitting in a box in the garage, just haven't added an AUX input to it yet.

Lubed up the hood/doors/latches today, well overdue.

Decided to look at the blower motor today while I had a few minutes. First pulled the 30a fuse that supplies the high speed side. That was good, so I pulled the coolant recovery/washer fluid tanks and took a look at the connector. It's burnt to a crisp.

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Re: The Blue Beast 2003 AWD Safari

Postby Leeann_93 » September 15th 2019, 2:43am

I figured ;)

Oh, my favorite repair.
'05 Astro AWD vin X
'02 Astro LS AWD vin X
'00 Astro LS AWD - WIP
'99 Safari XLE AWD - broke
'93 AWD EXT vin W - real broke
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Re: The Blue Beast 2003 AWD Safari

Postby sixsix » September 15th 2019, 1:29pm

AstroWill wrote:
jimi_lee wrote:Welcome to the board. We like pics.

Thanks, feels good to be here, hope I can be of help ;)

:text-worthless:
Will probably update the first post tomorrow with some pictures. Pictures Added!


Nice Van, hopefully a good buy $$ and some really great posts there!!



Mike
.

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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » September 15th 2019, 9:04pm

Leeann_93 wrote:Oh, my favorite repair.

Parts are ordered, should be done by the end of the week.


Swapped out the radio from the white 03 POS, as it already has the aux input that I did here https://www.astrosafari.com/viewtopic.php?f=32&t=23577. I did replace the broken buttons on the front a while back. The one I had in the garage was a tape player with remote CD, threw that into the POS. It's amazing how fast you can swap out a radio on these, took me longer to dig it out of the garage.

Also swapped out the DS mirror from the POS.

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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » September 23rd 2019, 4:39pm

99866
Ended up with a burnt blower motor controller connector

99870
Broke this support while trying to remove it. Used to clip into this hole.


99868
About 14inches from the connector, will try to find a replacement one of these days.


99878
Above is the old blower motor controller.


99876
Soldered and heat-shrinked the new connector on, it's generic so all of the wires are 12awg.

99874
Bent the pins back so that I didn't have to trim the housing for the new blower motor controller to fit.


99872
New blower controller and connector installed and connected, working perfectly. Now high works again.


99880
Finished up by replacing the windshield washer and coolant tanks.

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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » October 1st 2019, 7:32pm

Here is the radio that I swapped out from my 03POS. Probably will switch this out to a DoubleDIN navigation radio in the future. But it will work while I decide which model I want to install.
99906

Also repaired the armrest this morning. GM says to use internal snap-ring pliers, I used a screwdriver.
99910


Will probably use the Metra double din 2DIN kit once I decide which HU I want to use.
Without the wiring harness https://amzn.to/332TXj4

With the wiring harness and antenna adapter https://amzn.to/33d6EYR

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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » October 25th 2019, 8:26pm

Just been driving it around town, still has a coolant leak that I haven't fixed yet.

Getting ready to put it up on jack stands to swap out the front differential from the white POS. Would have been really, really cool if they had used flanges on the front differential.

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Re: The Blue Beast 2003 AWD Safari

Postby markmitch » October 25th 2019, 9:44pm

good score AstroWill
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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » October 26th 2019, 1:20am

AstroWill wrote:Cons:
Loud growl from the front differential, haven't even bothered looking at it yet probably deserves a steel cased differential in there anyway.

Decided not to go with the cast front differential. It's ~$100 at the junk yard but I don't think that I will ever really need a locker in the front. If I change my mind I will go through all of the work again.

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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » November 13th 2019, 1:08pm

Cleaning out the garage so I can pull the Blue Beast in, starting to get cold outside.

Going through boxes, pulling parts out for the Beast.

Going to go with an electric fan setup.
100070

Poly engine mounts.
100072

Vent Visor window shades.
100074

Rear stabilizer bar.
99952

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Re: The Blue Beast 2003 AWD Safari

Postby AstroWill [OP] » November 13th 2019, 1:49pm

Oh yea, will be glad to get this out of the garage as well.

The 4wd transfer case(and electronics(not in the picture(yet))) to go into the Blue Beast.

100076

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